Unlike simpler board types the
components also solder to the copper rivets inside the holes. This
greatly increases the strength of the joints and relaxes the design
restrictions. At the extreme we have land less pads although we don't
recommend them. Sadly we do see them used from time to time. Its Better
to aim for a small ring around via's and a larger area for the
components.
Plated Through Hole circuit boards are made by a
complicated chemical process. Although the process is additive it is
normal for the PCBs to start with a thin layer of laminated copper. This
to date has proved the most reliable technique to ensure a good final
peel strength. [Peel strength is the amount of force required to literally
peel the copper from the base laminate.] The basic
procedure is to make the inside of the holes conductive either with
thinly plated with copper, or carbon. We then print a negative photo
resist of the desired track onto the panel, and plate up to the desired
copper thickness in an electrolytic copper plating tank. When the
correct thickness of copper is achieved we then plate a thin Tin etch
resist layer over the exposed copper and remove the photo resist.
The boards are then etched using a differential etching solution, which
removes all the exposed copper areas and leaves behind the final copper
track and plated through holes.
For the uninitiated the best way to visualize
the construction technique of a Multi layer board is to picture a series
of extra thin double sided boards pressed and glued together and then
passed through the Std PTH processes.