Hard Gold is used where either a very resilient surface
finish is required, or in the case of edge connectors a wear resistant
oxide free finish is required.
Unlike electroless finishes being an electrolytic process an electric
current required to plate the gold onto the board. The thickness of the
gold coating can be easily controlled by the plating current and plating
time. In the days of old edge connectors were regularly specified as
requiring 7.5 micros of gold plating, P&M Services still normally
plates 3 microns, but if the thickness if left unspecified the
norm within our industry is much less. To plate an edge connector a
panel is normally masked with tape of peelable resist then edge dipped
into the plating solution.
Hard gold can also be used as a total circuit board finish, in which
case the cheapest production route can be to photo print a negative
image, plate the remaining exposed copper with gold, then strip off the
photo resist and use the gold as an etch resist.